(1) Ingredient/ Processing
Step
|
(2) Identify potential
hazards introduced, controlled or enhanced at this step (1) |
(3) Are any potential
food-safety hazards significant? (Yes/No) |
(4) Justify your decisions
for column 3.
|
(5) What preventive measures
can be applied to prevent the significant hazards? |
(6) Is this step a critical
control point? (Yes/No) |
| Receiving |
BIOLOGICAL None |
|
|
|
|
CHEMICAL Natural toxins |
Yes |
Natural toxins may occur in crab viscera |
Source control |
Yes |
CHEMICAL Environmental chemical contaminants and
pesticides
|
No |
Not reasonably likely to occur |
|
|
PHYSICAL None |
|
|
|
|
| Raw material storage |
BIOLOGICAL Pathogen growth |
No |
Does not apply to live raw material |
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Back/clean |
BIOLOGICAL Pathogen growth |
No |
Period of time at this step is short |
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL Metal inclusion |
No |
Not reasonably likely to occur |
|
|
| Cook |
BIOLOGICAL Pathogen survival |
Yes |
Pathogens could survive undercooking |
Proper cook |
Yes |
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Wash |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
BIOLOGICAL Pathogen growth |
No |
Period of time at this step is short |
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Cool |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
BIOLOGICAL Pathogen growth |
Yes |
Temperature abuse may allow pathogen growth
|
Cool rapidly |
Yes |
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Freeze |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Glaze |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
CHEMICAL Food and color additives |
No |
No food or color additives are used |
|
|
PHYSICAL None |
|
|
|
|
| Pack |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Frozen storage |
BIOLOGICAL None |
|
|
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Thaw |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
BIOLOGICAL Pathogen growth |
Yes |
Temperature abuse may allow pathogen growth
|
Control cooler
temperature
|
No |
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Back/clean |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
BIOLOGICAL Pathogen growth |
Yes |
Temperature abuse may allow pathogen growth
|
Evaluate exposure to temperatures above 40°F
|
Yes |
CHEMICAL None |
|
|
|
|
PHYSICAL Metal inclusion |
No |
Mechanical processing equipment is not
reasonably likely to cause metal inclusion |
|
|
| Pick crabmeat |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
BIOLOGICAL Pathogen growth |
Yes |
Temperature abuse may allow pathogen growth
|
Evaluate exposure to temperatures above 40°F
|
Yes |
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Brine |
BIOLOGICAL None |
|
|
|
|
BIOLOGICAL Pathogen growth |
No |
Period of time at this step is short |
|
|
CHEMICAL Food and color additives |
No |
Salt is not a potential health hazard |
|
|
PHYSICAL None |
|
|
|
|
| Inspect |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
BIOLOGICAL Pathogen growth |
No |
Period of time at this step is short |
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Rinse |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
BIOLOGICAL Pathogen growth |
No |
Period of time at this step is short |
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Citric acid dip |
BIOLOGICAL Pathogen growth |
No |
Period of time at this step is short |
|
|
CHEMICAL Food and color additives |
No |
Citric acid is not a potential health hazard |
|
|
PHYSICAL None |
|
|
|
|
| Pack |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
BIOLOGICAL Pathogen growth |
Yes |
Temperature abuse may allow pathogen growth
|
Evaluate exposure to temperatures above 40°F
|
Yes |
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Vacuum seal containers |
BIOLOGICAL None |
|
|
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Cool |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
BIOLOGICAL Pathogen growth |
Yes |
Temperature abuse may allow pathogen growth
|
Cool rapidly |
Yes |
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Freeze |
BIOLOGICAL Pathogen contamination |
No |
SSOP |
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Finished Product Storage (Fresh) |
BIOLOGICAL Pathogen growth ( C. botulinum
toxin formation for vacuum-packaged products) |
Yes |
Temperature abuse may allow pathogen growth
|
Store at proper temperature |
Yes |
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Finished Product Storage (Frozen) |
BIOLOGICAL None |
|
|
|
|
CHEMICAL None |
|
|
|
|
PHYSICAL None |
|
|
|
|
| Firm Name: ABC Seafood
Company
|
Product Description: Cooked
Dungeness crab, whole, sections, and picked meat, fresh and frozen |
| Firm Address: Anywhere, USA
|
Storage and Distribution:
Stored and distributed frozen or on ice or under refrigeration |
| Signature: |
Intended Use and Consumer:
Ready-to-eat by general public |
| Date: |
|
(1) Critical
Control Point (CCP) |
(2) Significant
Hazards
|
(3) Critical
Limits for each Preventive Measure |
Monitoring
|
(8) Corrective
Actions
|
(9) Records
|
(10)
Verification
|
(4)
What |
(5) How
|
(6)
Frequency
|
(7) Who
|
| Receiving |
Natural toxins - ASP |
No crab may be harvested from an area that is covered by
a State ASP advisory, or for which there is information from fishermen, news
media, academia, or other sources that there is a current ASP problem |
ASP advisories |
Visual |
When received |
Receiving supervisor |
Reject crab from closed areas |
Receiving records |
Weekly review of monitoring and corrective action records |
| Cook |
Pathogen survival |
Minimum time: 15 minutes |
Time |
Visual |
At start and end of cook |
Cooker operator |
Extend process or evaluate temperature to
compensate for deviation from CL and segregate AND hold for evaluation |
Cook record |
Documentation of process establishment
Weekly review of monitoring, verification, and corrective
action records
Check accuracy of data logger against the mercury-in-glass
thermometer daily
Calibrate the mercury-in-glass thermometer yearly |
| Minimum temperature: 210°F
|
Process temperature |
Digital time/ temperature data logger |
Continuous
Visual check once a day |
Cooker operator |
Data logger printout |
| Cool |
Pathogen growth and toxin formation |
Cool from 140°F to 70°F in 2 hours and 70°F to 40°F in 4
more hours |
Cooked crab internal temperature |
Dial thermometer in marked batches of cooked crab |
Start marked batch approx. every two hours during cooking
|
Production supervisor |
Move part of crab to alternate cooler and/or add ice
Hold and evaluate based on total time/temperature exposure |
Production record |
Check accuracy of dial thermometer once per month;
Weekly review of monitoring, corrective action, and verification records |
| Back/ Clean, Picking, Packing |
Pathogen growth and toxin formation |
No more than 2 hours cumulative exposure to temperatures
above 40°F during backing/ cleaning, picking, packing |
Time of product exposure to unrefrigerated temperatures |
Visual observation of marked containers |
Start marked container approx. every 2 hours during Back/
clean, picking, and packing |
Production supervisor |
Immediately ice product or move to coolr Hold and
evaluate based on total time/ temperature exposure |
Production record |
Weekly review of monitoring and corrctive action records |
| Storage (Fresh) Air-Packaged Products |
Pathogen growth and toxin formation |
Cooler at or below 40°F |
Cooler temperature |
Recording thermometer |
Continuous with visual check once a day |
Production supervisor |
Move to alternate cooler and/or add ice Hold and
evaluate based on total time/ temperature exposure |
Recorder chart |
Check accuracy of recorder once per day Weekly review
of monitoring, corrective action, and verification records |
| Storage (Fresh) Vacuum-Packaged Products |
C. botulinum toxin formation |
Cooler at or below 38°F |
Cooler temperature |
Recording thermometer |
Continuous with visual check once a day |
Production supervisor |
Move to alternate cooler and/or add ice Hold and
evaluate based on total time/ temperature exposure |
Recorder chart |
Check accuracy of recorder once per day Weekly review
of monitoring, corrective action, and verification records |
| Firm Name: ABC Seafood
Company
|
Product Description:
Cooked Dungeness crab, whole, sections, and picked meat, fresh and frozen |
| Firm Address: Anywhere,
USA
|
Storage and Distribution:
Stored and distributed frozen or on ice or under refrigeration |
| Signature: |
Intended Use and Consumer:
Ready-to-eat by general public |
| Date: |
|